Category: Camper Mods

  • Fixing the Carefree Awning Binding Problem

    Like a lot of Ekko owners, I’ve had issues with the Carefree awning binding while extending and retracting.

    Mine has done it for quite a while, but because I rarely use the awning, I never spent much time figuring out what was actually happening.

    Once I finally got up on a ladder and watched the mechanism closely, the problem became pretty obvious.

    On my awning, the issue was the black plastic wire-management strip for the LED wiring along the rear arm. As the awning moved in and out, that strip was binding against the top edge of the housing.

    The fix was simple:

    • remove the strip from the top
    • relocate it to the side of the arm
    • make sure there’s still clearance when the arm folds closed

    The important part is placing it on the correct side of the arm. One side folds tightly against the adjacent aluminum extrusion and won’t leave enough clearance. The other side remains angled slightly away from the housing and works correctly.

    After moving the strip, the awning now opens and closes smoothly with no binding.

    Honestly, once I saw the problem, it immediately became one of those:

    “How did I not notice this sooner?”

    It also looks pretty clear that the LED wiring solution was added after the original awning design rather than being integrated into the extrusion itself.


    Materials Used

    • Double-sided tape (Walmart)

    Video

  • RecPro Convection Microwave Swap — Winnebago Ekko (Transit)

    After about 14 months of living and traveling in the Ekko, I removed the factory microwave and replaced it with a RecPro RPM-8-BK-KT convection microwave with air-fry mode. It fits — but it is not a drop-in replacement, and cabinet modifications are required.

    I posted the video below in case it helps someone else thinking about the same swap.


    Why I changed it

    This wasn’t about power draw, noise, or performance.

    I do use a microwave, but almost exclusively for defrosting — usually 30 seconds to a minute, every couple of days. It’s a nice feature to have, but it’s not something I rely on heavily.

    What I do use constantly is an oven-style appliance.

    I cook nearly everything fresh in the camper:

    • pizzas
    • meat pies
    • chocolate chip cookies

    For that, I’d been carrying a Ninja Flip countertop air fryer in one of the exterior compartments. It worked fine, but it was a pain:

    • it’s large and heavy
    • awkward to move through the door
    • had to be brought in and put away every time

    Because I was using it so often, that extra friction added up.

    The goal of this mod was simple:

    • stop carrying a separate air fryer
    • make better use of the existing microwave cabinet
    • end up with one permanently installed appliance that matched how I actually cook

    What I installed

    I removed the factory microwave entirely and installed a RecPro combination convection microwave with air-fry mode.

    RecPro advertises it as a direct replacement.
    It is not.

    It will fit in the cabinet — but only after modifying the opening and reworking the mounting and internal support.

    The standalone air fryer now stays at home. I don’t need to carry it anymore.


    Installation overview (high level)

    I’m not going to rewrite the video step-by-step here, but these are the major things to expect.

    1. Remove the factory microwave

    • Remove four mounting screws
    • Unplug it inside the cabinet
    • Slide it out

    Once it’s out, you’ll see a rat’s nest of wiring in the cavity.

    Plan on spending about an hour carefully:

    • reorganizing
    • packing
    • and cleaning up wiring so the new unit can fit properly

    2. Enlarge the cabinet opening

    The RecPro unit requires a larger opening.

    I:

    • ran the shoe of a Bosch jigsaw directly against the cabinet panel
    • cut the sides and top to size
    • scribed and cut the bottom edge carefully

    If the wiring is managed well, the microwave will slide into the opening cleanly.


    3. Address support and depth

    The new unit sticks out farther than the original.

    To support the weight:

    • I removed the original stapled wood support
    • replaced it with angle aluminum at the top
    • through-screwed it into the plywood structure
    • added a lower support beam (painted gloss black to match the trim)

    I also installed:

    • two ¾” wooden rails along the sides
    • to support the edges of the microwave and prevent the heat shield from flexing while driving

    The unit is heavy — having a second set of hands helps.


    4. Power cord routing

    Because access is limited once the unit is partially installed:

    • I fed an extension cord through the cabinet opening first
    • plugged the microwave into it
    • then used it to pull the power cord through as the unit slid into place

    This worked well and avoided fighting blind access behind the cabinet.


    5. Final install

    • Install the trim sash
    • Secure it with the six mounting screws
    • Clean up
    • Cook something

    What to know before doing this

    • This is not a drop-in swap
    • Cabinet modification is required
    • You need to think about:
      • wiring management
      • structural support
      • clearances
      • mounting, not just fit

    None of it is especially complex, but it is deliberate work.


    Bottom line

    This mod wasn’t about upgrading for the sake of upgrading.

    It was about:

    • how often I use an oven-style appliance
    • not hauling a heavy air fryer in and out of the camper
    • making the microwave cabinet earn its space

    The camper now matches how I actually cook:

    • fresh meals
    • frequent baking
    • occasional defrosting

    Logged here so it’s documented — and so the next person doesn’t have to guess whether this fits or what it takes to make it work.