Category: Systems

  • How to Remove a Rock Stuck Between Dually Tires

    If you’ve been on the Winnebago Ekko forums, you’ve probably seen people worry about rocks getting stuck between their rear tires.

    There’s a lot of discussion about switching to single rear wheels because of this.

    Based on actual use, that concern is overblown.

    I’ve got ~30,000 miles on this rig, do a lot of off-road driving, and this has happened twice.

    It’s not common.
    And when it does happen, it’s easy to deal with.


    What You Need

    • 1 ratchet strap

    Step-by-Step

    1. Position the wheel

    Rotate the tire so the rock can be pulled straight out.

    • Don’t pull at an angle
    • Straight out = less resistance

    2. Wrap the strap around the rock

    • Drop the strap over the rock
    • Loop it so it tightens onto itself
    • Make sure it won’t slip off

    3. Anchor to the frame

    • Hook the other end to a solid point on the frame
    • Keep everything aligned with the direction of pull

    4. Tension the strap

    • Ratchet it tight
    • Get as much preload as you can

    5. Wiggle and tighten

    • Wiggle the rock
    • Tighten the strap
    • Repeat

    You’ll feel it start to move almost immediately.


    6. Pull it out

    Once it breaks loose, it comes out easily.

    Total time once set up is about a minute, but give yourself five minutes assuming you’ve got easy access to your ratchet strap.


    Reality Check

    • This doesn’t happen often
    • You don’t need to remove wheels
    • You don’t need special tools
    • It’s not a big deal

    If you carry a ratchet strap, you already have everything you need.


    Bottom Line

    Rocks between dually tires are a non-issue.

    They’re rare, and when they do happen, they’re quick to fix with a simple, controlled pull.

  • Cold Weather Fix: Keeping the Gulper Pump Alive

    One of the ongoing challenges with the BeagleBus in cold weather has been uneven heat distribution.

    The furnace is located toward the rear of the camper, and by the time warm air travels forward through the ducting, much of that heat has already been lost. The front portions of the camper — particularly the Gulper pump and electronics bay — consistently run much colder than the main living area.

    Because of the camper’s layout, the Gulper pump is located outside the primary wet bay in its own electronics compartment at the end of one of the longest furnace duct runs. Over time, this has made that area noticeably vulnerable during cold-weather trips.

    I’ve had to replace the Gulper pump twice. Both failures occurred on very cold days. While I can’t say with certainty that freezing caused those failures, the timing strongly suggests that low temperatures may have played a role.

    The nearby battery compartment also tends to run cold in winter conditions, sometimes dropping below ideal charging temperatures when relying on alternator charging.

    Rather than adding additional heaters, the problem increasingly looked like an airflow issue.

    So I ran a simple experiment.

    I temporarily connected a small PC fan to the end of the furnace duct feeding that compartment to see whether actively pulling warm air forward would make a measurable difference. The result was immediate — temperatures in the bay increased by roughly 30–40°F.

    That confirmed the furnace was producing enough heat.

    It simply wasn’t reaching the areas that needed it most.

    From there, the logical next step was automation.


    The Goal

    Build a system that could:

    • Monitor temperatures in critical areas
    • Automatically pull warm air toward colder zones
    • Reduce the likelihood of cold-weather failures
    • Operate entirely from the camper’s native 12V system
    • Be monitored and adjusted from a phone

    The result is the Heat Boost Controller.


    Camper Modification — Heat Boost Controller (12V DC)

    Status: Installed and operational
    Location: Gulper Pump & Electronics Bay
    Static IP: 192.168.1.50


    Objective

    Improve heat delivery to vulnerable areas by automatically redistributing furnace heat where needed.

    Primary goals:

    • Prevent freezing in the Gulper pump electronics bay
    • Help maintain warmer battery temperatures in extreme cold
    • Improve forward heat distribution
    • Eliminate manual intervention during freezing conditions

    System Overview

    A custom ESP32-based controller monitors temperatures and activates booster fans automatically.

    Operating Modes:

    • AUTO Mode — temperature-driven operation
    • MANUAL Mode — direct fan control via web interface

    A locally hosted Wi-Fi webpage provides monitoring and adjustment.


    Temperature Sensors

    Three DS18B20 digital sensors share a OneWire bus.

    SensorLocationPurpose
    Gulper SensorGulper pump electronics bay (zip-tied to plumbing line)Freeze protection
    Cab SensorFront cab areaHeat balance
    Duct SensorFurnace ductPrevent cold-air boosting

    Fan Control

    Two 12V booster fans controlled through a dual motor driver.

    FanFunction
    Fan AGulper bay heat boost
    Fan BCab airflow assist

    Fans activate automatically using temperature thresholds, hysteresis, and anti-chatter timing.


    Power Architecture

    • Camper 12V supply
    • Inline fused input (1A installed)
    • Buck converter → regulated 5V logic supply
    • ESP32 powered from 5V rail
    • Fans powered directly from 12V
    • Shared system ground

    System verified stable between 12–14.4V vehicle voltage.


    Network Interface

    Controller hosts onboard web server.

    Accessible via Starlink network:

    http://192.168.1.50

    Displays:

    • Gulper temperature
    • Cab temperature
    • Duct temperature
    • Fan status
    • System mode
    • AUTO thresholds

    Enclosure

    Custom ABS control box installed in Gulper electronics bay.

    Features:

    • Hard-soldered wiring
    • Labeled sensors and fans
    • Fused input
    • Serviceable terminals
    • Permanent installation

    Exterior label:

    HEAT BOOST CONTROLLER
    12V DC
    192.168.1.50

    Failure Modes & Recovery Notes


    No Web Page / Cannot Connect

    Symptoms

    • IP address unreachable

    Likely Causes

    • Power loss
    • Blown fuse
    • Buck converter failure
    • Router reboot

    Recovery

    1. Verify Wi-Fi active
    2. Check controller power LED
    3. Inspect fuse
    4. Confirm 5V output
    5. Power cycle controller

    Fans default OFF safely.


    Fans Not Running in AUTO

    Likely Causes

    • MANUAL mode active
    • Threshold settings incorrect
    • Duct gate active
    • Sensor reading invalid

    Recovery
    Verify AUTO mode and threshold settings.


    Fans Run Continuously

    Likely Causes

    • Sensor exposed to cold airflow
    • Threshold reversal
    • Sensor fault

    Confirm:

    OFF temperature > ON temperature

    Incorrect Temperature Readings

    Likely Causes

    • Sensor wiring issue
    • Moisture intrusion
    • Bus connection failure

    Inspect wiring and reboot controller.


    Fuse Blows

    Likely Causes

    • Fan short
    • Wiring damage
    • Driver fault

    Disconnect fans and reconnect individually.

    Recommended range:

    • 1A normal
    • 2A if nuisance trips occur

    Controller Lockup (Rare)

    Recovery
    Power-cycle controller.

    Future upgrade: watchdog reboot.


    Cold Weather Limitation

    The system redistributes furnace heat.
    It does not generate additional heat.

    Extremely low ambient temperatures may still require increased furnace runtime.


    Safe Failure Behavior

    If controller fails:

    • Fans turn OFF
    • Furnace unaffected
    • No risk to primary heating system

    Result

    System installed and tested successfully.

    Bench testing confirms:

    • Temperature monitoring functional
    • Web interface operational
    • Automatic fan control operational
    • Significant temperature increase achievable in Gulper bay

    Final validation pending sustained sub-freezing field use.

  • Deep Winter Camping in the Winnebago Ekko — Systems Notes

    Updated: January 2026

    These are field-tested notes from winter travel and camping in my Winnebago Ekko across Colorado, Wyoming, Montana, Idaho, and parts of Canada. This started as lessons from the 2023–2024 winter season and has been updated with what I’ve changed and observed through January 2026.

    I don’t live in the Ekko full-time year-round, but I spend extended stretches in it during winter travel and have regularly camped in temperatures down to -20°F to -30°F.


    Thermal Weak Points

    Above and Below the Windows

    The biggest heat loss isn’t the glass — it’s the aluminum framing above and below the windows, which conducts cold into the living space.

    What helped:
    I cut and press-fit ¾” foam insulation board into these areas for winter use. This made a bigger difference than insulating the window glass itself.


    Entry Door and Frame

    The metal door frame gets ice-cold and conducts a lot of heat out. My door doesn’t seal perfectly, which makes this one of the most noticeable remaining heat loss points.

    Next step:
    A thermal camera pass is planned to pinpoint where the worst losses are around the door/frame before deciding what to change.


    Heating Strategy

    Propane Heat While Driving

    This isn’t something you’ll see officially recommended, but it’s what has worked reliably for me.

    I run both the Truma water heater and furnace on propane while driving in extreme cold. It’s been the most consistent way I’ve found to keep the rig and systems above freezing on long drives.

    I have the Truma electric antifreeze kit installed, but the propane-only approach has worked well enough that I haven’t seriously tested the antifreeze kit as a primary strategy. If I were in a place where running propane while driving could realistically cause a major fine or issue, I’d experiment with it more, but I’m skeptical it would handle deep cold on its own.


    Electric Heat

    Electric heat can absolutely be useful, and it can save propane if:

    • you’re on shore power
    • or you’re trying to stretch propane and avoid refills

    I’ve used a small electric heater successfully:

    • while traveling in Canada
    • on hookups
    • and experimentally via battery for ~3 hours before switching to the generator and continuing

    What works best:

    • Put the heater in the main living area near the dinette
    • Run the Truma/furnace circulation fan at level 6 to move heat

    My cutoff: I generally wouldn’t rely on electric heat below about 20°F.
    At that point, you’re not pushing enough heat into the under-coach compartments. You end up mostly recirculating cabin air while the compartments can drift significantly colder than when the Truma furnace is doing the primary heating.

    Electric heat is a good tool — just not the tool I’d choose as the primary system heat below ~20°F.


    Thermal / Comfort Setup

    Cab Curtain Fix

    The factory cab curtain is a major weakness because it hangs ~1.5–2 inches above the floor, which lets cold air pour in from the cab.

    • Short-term workaround: stuff a blanket under it at night
    • Permanent fix (what I did): buy fleece (Walmart) and sew a strip onto the bottom to extend it another 2–3 inches so it seals to the floor

    The permanent fix is dramatically better than dealing with blankets every night.


    Floor Insulation

    The floor gets brutally cold in winter. This season I covered nearly the entire floor with EVA foam interlocking puzzle mats (Costco), cut tight to fit.

    • Massive improvement in how warm the coach feels (especially feet)
    • Downside: seams can separate slightly and trap dirt/debris

    Long-term I’d prefer a single-sheet solution (SeaDek or similar), but even the puzzle mats made a huge difference.


    Sleeping Setup

    • Heated blanket under the mattress pad, turned on ~15 minutes before bed
      Keeps the bed warm without overworking the furnace overnight.

    Moisture and Plumbing Management

    At around -20°F, I’ve had the shower drain freeze overnight even after using it the night before.

    What helped:

    • Leave the bathroom door cracked ~6″
    • Open the cabinet under the kitchen sink overnight
    • Let warm air circulate around plumbing

    In sustained deep cold, I keep the Truma water heater in “Comfort” mode overnight and while driving.


    System Observations

    • I found a few partially crushed heating ducts and straightened them. No dramatic change, but worth checking.
    • In deep cold, the rig seems to plateau around ~62°F overnight even with the furnace working hard. That feels like a realistic baseline for an unmodified Ekko.

    Notes Going Forward

    I’ll keep updating this as I test:

    • the electric antifreeze kit (if/when I do)
    • better door sealing/insulation after thermal imaging
    • a cleaner single-sheet floor solution

    This post exists so I don’t forget what works when temperatures get genuinely cold.